Application

BM’s advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronics and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc.

The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface.

Salient Features

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts S.S. 316 & non-contact parts S.S. 304.
  • Fully automatic film & sugar-coating process by PLC Controls with HMI Touch screen.
  • The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
  • Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti-sliding baffles provided on perforated diagonal face.
  • Perforated Pan having variable speed through AC frequency Drive.
  • Pan mouth closed with Stainless steel door with a glass for process visualization.
  • A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
  • FLP Fluorescent Light is provided for illumination inside the pan.
  • All doors, safety guards and covers are provided with silicon food grade seals.
  • Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer.
  • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
  • Inlet air and Exhaust air plenum provided with silicon seal with easily removable for cleaning.
  • Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck.
  • Inlet air and Exhaust air flow controls through AC Frequency drive.
  • Inlet Air handling unit made from double screen insulated with puff and outside powder coated. The Inlet air handling units fitted with Pre-filter 10 micron, Inlet air blower with motor, Dehumidifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Micro filter with 5 micron & HEPA filter with 0.3 micron.
  • Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from S.S.304.
  • Treatment of exhaust air for pollution free operation.
  • The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
  • Tablet discharging facility will be through the special diverter assembly.
  • Advanced CIP /WIP System is provided for pan internal by spraying ball and outer washing by spraying nozzle both sides. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and drying by air.
  • All motors are flam proof/ Explosion proof provided.
  • Advance PLC Controls system with HMI- colour Touch screen provided for complete automatic coating process and batch data receipt management. Also, option for SCADA connectivity with FDA 21 CFR part 11.

Optional Accessories

  • Interchangeable Pan.
  • Wet Scrubber.
  • Dry Dust Collector.
  • Dehumidifier.
  • Steam or Electric Heat Exchanger.
  • SCADA Connectivity.

Technical Specification

Model / Size BMAC 12 BMAC 18 BMAC 24 BMAC 36 BMAC 48 BMAC 60 BMAC 66
Working Capacity (Kg)* 1 to 2 3 to 5 10 to 22 25 to 60 70 to 120 150 to 300 200 to 400
PAN Diameter (mm) 300 458 610 915 1220 1575 1675
PAN Motor (HP) 0.5 0.5 1.5 5.0 7.5 10.0 10.0
Inlet Blower Motor (HP) 0.75 2.0 3.0 3.0 5.0 10.0 15.0
Exhaust Blower Motor (HP) 1.5 3.0 5.0 7.5 15.0 20.0 25.0
Spraying Nozzle (Nos.) 1 1 1 2 3 4 5
Peristaltic Pump Motor (HP) 0.25 0.25 0.5 0.5 1.0 1.0 1.0
Solution Preparation tank (Liter/Hp) 25/0.5 25/0.5 25/0.5 50/1.0 100/1.0 200/1.5 200/1.5
Wet Scrubber Pump Motor (HP) 0.5 0.5 1.0 1.0 1.0 2.0 2.0
Inlet/Outlet Fan Air Volume (C.F.M.+10%) 500 850 1100 1500 2500 4500 6000